Blank Defect Management Profile

You can use this defect management profile in your planning process.

Defect Management Profile

 Company Name _______________________________________   Date _____________________

  1. Name the processes where you want to collect defect data.

 ______________________     ______________________     ______________________

 ______________________     ______________________     ______________________

 ______________________     ______________________     ______________________

  1. For one of these processes, list the defects that can be found or created by that process.

 Process:    _____________

 ______________________     ______________________     ______________________

 ______________________     ______________________     ______________________

 ______________________     ______________________     ______________________

  1. What is the primary data that defines the chart? (Select one)

  • Part Number

Use this option if you have a manageable number of parts, do not add new parts and delete them after one production run.

 

  • Part Family

Use this option if you have many parts, but they are closely related. This option is also useful if you frequently change to new parts.

 

  • Process

Use this option if you do not have parts, or you are content to monitor by process only. It is, however, a good idea to avoid this option since it reduces your ability to drill down into your data to find the source of defects.

  1. How frequently do you inspect this product at this process? ______________

  2. Is the sample size for this inspection process always the same? ____ If yes, what is it? ________________

  3. What other useful information (lot number, operator, etc.) can you collect when you enter data?