A multi-national electronics company producing industrial energy management equipment implements a standardized defect tracking system. They realize a significant increase in product quality and supply chain flexibility.
GainSeeker has had a profound impact on the business, enabling increased responsiveness and better customer service. That, in turn has impacted productivity. “We’re running 15-20% above name plate capacity from the equipment manufacturers,” the manager explained. “This is due to the fact that we can better understand our product and our processes. Without that better understanding there is no way we could have increased our line speeds.” For this business, plant capacity acts as a governor on revenue, so an increase in line speed translates into increased plant capacity, and increased revenue.
GainSeeker has had a profound impact on the business, enabling increased responsiveness and better customer service. That, in turn has impacted productivity. “We’re running 15-20% above name plate capacity from the equipment manufacturers,” the manager explained. “This is due to the fact that we can better understand our product and our processes. Without that better understanding there is no way we could have increased our line speeds.” For this business, plant capacity acts as a governor on revenue, so an increase in line speed translates into increased plant capacity, and increased revenue.
Bringing six newly acquired plants under the corporate umbrella was going smoothly, but he saw at least one area, quality systems, that needed to change. And he knew it was not going to be a popular decision. “They went kicking and screaming,” but the resistance was founded on lack of experience. Having never experienced GainSeeker Suite, the staff didn’t know what they were missing.
Improvement in control leads to sales growth, more consistent products, and line speeds increasing by up to 20%
We provide a system that captures data immediately across all aspects of the process so that visibility is improved and processes can be analyzed in more detail. Using this approach, one industrial products client reported these results: 30% improvement in on-time delivery, >50% reduction in inventory, and Cycle time for improvement projects accelerated by over 10%.
Situation A Vice President of Operations for a US-based [...]
Situation Senior Flexonics – GA Precision, Wisconsin, uses leading-edge [...]
Real time SPC data collection helped a quality manager ensure compliance to stringent federal regulations. GainSeeker Suite turned detailed PLC data into actionable intelligence.
“GainSeeker is a great fit. It seamlessly installs and integrates to existing systems. I was able to install it myself without involving IT. Hertzler Systems and GainSeeker Suite made it easy.”
